Current Research Projects

Optimal Control of Electric Motors


Project Summary

The objective of this proposal is to develop a set of energy efficient optimal controllers for the three major classes of electric motors: separately excited dc-motors, ac-synchronous motors, and ac-induction motors. The motivating application for these new controllers is electric vehicle propulsion systems. Improving the efficiency of the drive system is essential for the development of new electric and hybrid electric vehicles to meet emerging stringent environmental regulations. Although extremely important, electric vehicle drive systems are only one possible application of the results of this research project. Industrial and manufacturing applications as well as consumer products will also be able to benefit from this research. Most electric motor controllers in use today are not designed to operate cost optimal. The reason for this is clear: the design of such optimal controllers is computationally intensive. However, with recent technological advances in adaptive and parallel computation, neural networks, and genetic algorithms, the design of optimal motor controllers is now possible.

To achieve these optimal electric motor controllers, we propose a hybrid genetic algorithm/neural network design approach. In this case, the global optimization properties of the genetic algorithm are combined with the learning and generalization abilities of neural networks to produce a smooth controller which globally minimizes some specified cost or criterion function. By implementing the resulting controller in dedicated parallel hardware, an extremely fast controller may be obtained. Such a parallel realization is not necessary, however, as the neural net controller may be simulated with current microprocessor technology in the form of a digital control.

Due to Wayne State University's participation in two recent hybrid-electric vehicle competitions, we have the potential to implement the results of this research project in an actual hybrid-electric vehicle environment. Additionally, with Wayne State's strategic location in the automobile capital of the world: Detroit, Michigan, there is potential for significant cooperative projects with the major U.S. automobile companies.

Preliminary results indicate that such optimal controllers can significantly improve motor efficiency. In particular, for the 4000 lb hybrid-electric vehicle constructed at Wayne State University, the optimal controller produced by our hybrid genetic algorithm-neural network approach can improve the efficiency of the motor by as much as 28.7% over conventional controllers. Such significant increases in motor efficiency are encouraging and worth pursuing; in fact, an optimal controller which could improve motor efficiency by a only few percent would be worth pursuing, especially in the automobile industry, where each percent improvement in efficiency is multiplied by a factor of a million due to the large number of products sold each year. Clearly, both industrial and environmental interests would benefit significantly from our proposed research. Based on these encouraging results, we propose the following tasks as part of this research project:



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